Baumann Perfect Guillotines

BAUMANN

Baumann Gruppe is one of the largest companies in the post-press machinery and systems sector for the graphics industry. German manufacturer of cutting lines and systems.

baumannwohlenberg and PERFECTA, have a long tradition and have successfully established themselves in the world market as leaders in innovation and technology. With the merger of the baumannperfecta belts, we have also merged the strengths and core competencies of these two companies from the Baumann Gruppe.

perfect baumann was the first and only manufacturer within the graphics industry in automate the vibration and equalization process, as well as the cutting process, ensuring operation without human intervention, in three shifts, 24 hours a day. 

Its product range includes, among others, equipment and peripheral machinery to its cutting guillotines (elevators and battery loaders, air tables, vibrators and pile equalizers ...) as well as pile turners and other equipment for printers.

Baumann Perfecta BSB ultra fast guillotines
Baumann Perfecta BSB_3L ultra fast guillotines

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    In addition, in 2018 baumannperfecta launched the BASS system, the first robotic solution based on current industrial robots within the finishing area of the graphics industry. The importance we attach to new technologies is also reflected in our departments of Investigation and development. With approximately 200 employees and a percentage of approximately 20% in mechanical engineering, this is above average.

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    Baumannperfecta BASS

    Automatic cutting system

    The latest innovation from Baumannperfecta is called BASS, automatic cutting systems.
    For all products with the same cross-sectional design, the integrated robot replaces the operator's task.

    First, before cutting, the material is placed in the square where it is held in position until the clamping bar intervenes.

    After cutting, the post is aligned, which is then transported to the next processing machine. This transport can be to the right, the left or alternating to the right and left.

    In combination with the fully automatic equalization system, the BaumannPerfecta BASA, the buffering and the other processing systems, it is possible to further increase the efficiency. .

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    Do not hesitate to contact us and we will inform you of the entire offer in our catalog and the characteristics of all the products.

    Baumannperfecta BASA

    automatic pile equalizing vibrator

    The world's first system capable of fully automatically aligning stacks of a wide variety of materials and / or substrates.

    For cutting widths 115 | 132 | 168

    After the fully automated vibration and equalization process, baumannperfecta BASA, we can also automate the cutting process.

    BASS is the name of the latest innovation developed by Baumann. BASS stands for Baumann Automatic Cutting System and does exactly what its name suggests.

    The BASS system is the perfect automation solution for your finishing process, whether it's label production, packaging, or commercial printing processes. 

    Fully automatic, robot-assisted process of the strips to be cut, including transport to the processing machine, for example to a die cutter or any other converting machine. The process involves both the proper alignment and orientation of the posts. The BASS system can be used on baumannperfecta high speed cutters 115 to 168. Of course, manual operation is also possible at any time.

    Baumann Perfecta BASA Guillotines

    BASE

    Baumannperfect

    advantage

    Other advantages include the physical and temporary relief of skilled workers, as well as a modern, future-oriented design workplace. Programming the robot is simple and fast and is done by the operator through an additional control panel. In this way, setup times, even for different orders, are reduced to a minimum.

    If necessary, the BASS cutting system can also be used in manual mode, that is, as a “simple” guillotine. To do this, the robot moves to its stop position above the machine, therefore, outside the operator's work area.

    After the fully automatic leveling process, BaumannPerfecta has further automated the cutting process.

    BaumannPerfecta thus again strengthens its position among the leaders in innovation and technology for cutting and logistics processes in the graphic industry sector.

    Application in environments:

    • Where large volumes of production need to be processed
    • Where large format printing sheets need to be processed
    • When ergonomic constraints require an automatic matching process
    • When the cutting process needs to be automated

     

    It has two modes of operation different:

    1. During automatic operation, BASA processes the incoming stack without operator assistance and provides posts of sheets that are even and aligned at the desired height for further processing.
    2. For sensitive materials and small runs, BASA has a manual operating mode that operates similarly to a conventional equalizing machine.

    BaumannPerfecta BSW AUP pile turner

    “A small step for the stack (turning, vibration and aeration), but a big leap for the productivity of your offset printing or die-cutting”

    The BaumannPerfecta BSW-AUP pile turner has been specially designed to meet the demands of nonstop automatic systems in the feeding of sheets and / or sheets in offset printing machines and die cutters.

    In packaging plants (folding or corrugated cardboard) having a pile turner, with vibration and aeration, is of fundamental importance to increase the productivity of your offset printing and / or die-cutting processes.

    Among other processes, its offset printing machines are capable, in many cases, of working at 18,000 sheets / hour, with a fully automatic battery feeding system. In addition, they require being able to work with special pallets.

    With the BaumannPerfecta AUP pile turner, they can turn piles with a maximum height of 2.02m and a maximum weight of up to 2Tn, depending on the format.

    Its powerful vibration and aeration system separates sheets and removes dust, drastically reducing stops in sheet feeding (printing or die-cutting) caused by sheets sticking together.

    Baumannperfecta Guillotines

    BSW-AUP

    Baumannperfect

    The BaumannPerfecta BSW-AUP pile turner can perform a wide variety of tasks:
    • Pile flip
    • Accurate and centered pile alignment by means of extendable rulers
    • Change transport pallet / system pallet
    • Aerate and thus separate the sheets before the printing or die-cutting process
    • Turning of printed material from very fine structure to very consistent

    BaumannPerfecta cutting guillotines

    BaumannPerfecta high speed cutting guillotines: precision and performance

    Cutting widths 80 | 92 | 115 | 132 | 168 | 225 cm

    Baumannperfecta high-speed cutting guillotines are renewed with a new modern design, focused on functionality, ergonomics and safety, allowing a wide variety of media to be processed and cut: paper, cardboard, offset printing plates ...

    The centerpiece of the new design is its big screen, tiltable, which offers an ideal vision and, therefore, a total control for any operator. In combination with the new CUTPIT control, the operation of the cutter is easier than ever.

    Another highlight is its cutting cell, also recently developed, which guarantees a useful life of the knife significantly longer thanks to an innovative damping system.

    ARE YOU INTERESTED IN THIS PRODUCT?

    Do not hesitate to contact us and we will inform you of the entire offer in our catalog and the characteristics of all the products.

     

    Baumannperfecta high-speed cutting guillotines are renewed with a new modern design, focused on functionality, ergonomics and safety, allowing a wide variety of media to be processed and cut: paper, cardboard, offset printing plates ...

    The centerpiece of the new design is its big screen, tiltable, which offers an ideal vision and, therefore, a total control for any operator. In combination with the new CUTPIT control, the operation of the cutter is easier than ever.

    Another highlight is its cutting cell, also recently developed, which guarantees a useful life of the knife significantly longer thanks to an innovative damping system.

    100% Made in Germany 

    Baumannperfecta cut guillotines are fully developed in Germany and manufactured in our plant located in Bautzen, Saxony. The robust basic construction of the machine frame ensures smooth operation and extremely precise cutting results. Used components and parts, such as low-wear gears, are designed for continuous operation, so that the machines can operate in three shifts, 24 hours a day. The highest safety standards, including GS and CE certification, guarantee safe operation for the human team that works with them.

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    Baumann Perfecta ultra-fast guillotines

    Perfect cutting results

    Precision and performance characterize baumannperfecta guillotines. Thanks to easy operability and visualization of the actual work process image, the operator has full control over the actual cutting process. The newly developed cutting cell with the innovative active damping system automatically regulates the cutting pressure, thus offering a much longer blade life. In this way, both blade sharpening and spare parts costs are considerably reduced.

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    High availability

    Baumannperfecta Cut Guillotines are designed for 3 shift operation. The software supports maintenance work such as blade change, lubrication, cleaning, etc., which are displayed on the new system and control panel through animations that guide the operator.

    An additional sensor system monitors the work steps during maintenance and thus prevents errors and possible breakdowns. This extensive package of services is backed by the possibility of a remote maintenance service to be able to act much faster.

    In addition, each machine is equipped with an integrated lockable tool cabinet that contains the tools necessary for changing blades and maintenance work. Another innovation is the full coverage of the back table, avoiding direct access to the back gauge. The cover is not only used for safety reasons, it also ensures that the drive shaft and guide remain free of dust and dirt.

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    Baumannperfecta Guillotines